CONCRETE BRICK MAKING MACHINE TP36 & TP42 – INVESTMENT AUTOMATION LINE FOR MIDDLE-RANGE SEGMENT
WHAT IS THE CONCRETE BRICK MAKING MACHINE?
The concrete brick making machine is a system consisting of 6 to 33 machinery units (depending on the semi-automatic or fully automatic model). It is designed to create concrete products, also known as concrete bricks, cement core bricks, block bricks, interlock pavels. The raw materials used for brick production include by-products such as quarry dust, fly ash from thermal power plants, and cement. In Vietnam, this production line is also referred to as concrete brick molding line, concrete brick pressing line, non-fired brick press machine line, block making machine, blockth brick molding machine, concrete block molding machine, cement bock making machine.
CONCRETE BRICK MAKING MACHINE TP36 & TP42
Thanh Phuc Group offers a variety of investment models for concrete brick making machine to cater to the needs of different types of investors. For medium-scale investment needs, the TP36 and TP42 machine models are suitable choices. TP36 & TP42 are mid-level intelligent production equipment newly developed by Thanh Phuc, which can produce various standard concrete products, such as hollow blocks, paving blocks, interlock, paving stones & road kerbs ,….
The TP42 and TP36 concrete brick making machines have been in the market for 15 years, and each year, they undergo refurbishments and improvements to align with customer requirements. These machines represent the epitome of fully automatic brick-making technology at Thanh Phuc, incorporating several advanced features:
???? Touchscreen PLC operating system
???? Automatic material storage, weighing, and feeding system
???? Automatic batching and moisture supply system
???? Automatic pallet suppling system
???? Enhanced material loading system for increased speed and production
???? Main brick pressing machine with intelligent vibration cycle
???? Vibration shaping system with 75 – 85KN vibration force
???? Airbag system for noise reduction and quality bricks
???? Mist spraying and surface cleaning system
???? Material handling system with a lifting capacity of 2 trays at a time
These features make TP36 and TP42 block brick making machines highly efficient and suitable for medium-scale brick production
OUTSTANDING TECHNOLOGY OF TP36 & TP42 – CONCRETE BRICK MAKING MACHINE
1. Servo vibration system
The machine is equipped with the newly developed servovibration system, which has a dense and high-excited vibration force, thus ensuring production in an efficientway, especially for large products and high-quality products, which need to be produced by pre-vibration andtransitional vibration, can achieve a really nice effect.
Advantages of Servo Vibration:
(1) Servo vibration can ensure the two motors are in a synchronized state, which can guarantee the vertical output of compaction force. Also avoid the shear stress damage of the horizontal compaction force to the concrete block machine and prolong the block machine lifespan.
(2) The speed of the servo vibration motor can reach more than 4000 rpm, which can provide bigger compaction force & the block quality would be greatly improved.
(3) The starting time of servo motor is less, completed within 50ms, which can help to shorten each cycle time by 1.5-2s & improve the production capacity to a certain extent.
(4) Servo vibration can effectively reduce energy consumption by 15% & braking effect is better
Principle: Vibration force is generated by centrifugal force when two eccentric axes rotate. The rotary motion is provided by 2 electric motors (or hydraulic motors) through a synchronized mechanism to the eccentric axis. The synchronized mechanism eliminates horizontal forces entirely, leaving only vertical forces to impact the shaping mold.
2. Automatic feeding system
The feeding system is suitable for the use of construction wasteand other special aggregates. what’s more, the discharging gate is controlled by sEw motor. The feedingframe, bottom plate & mixing blades are made of high-duty steel, which strengthen thesealing performance and prevent the material leakage toguarantee the long service life, feeding uniform for theimproved product quality.
3. Fully-automatic control
Perfectly combine the automation technology and system.The automatic control is of easy operation,low failure ratio and high reliability.At the same time, ithas the functions of product formula management andoperation data collection.
4. High-efficient hydraulic system
The hydraulic pump & valve are from international brand,which adopt high dynamic proportional valve and constantoutput pump to adjust the speed & pressure, with thefeatures of high-stability, high efficiency and energy-saving.
